Solarking 100Ah Battery Rebuild

Contents:
  1. Faulty Wiring
  2. Battery Management System
  3. Balance Board
  4. MCU
  5. Power Supply

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Solarking-faulty-battery.webP
Rebuild-BMS.webP

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Faulty Wiring

Two of the four negative series cell lead crimps had let go. The connectors had been over crimped severing through the wire and leaving no hold on the wire. The wire had let go from the crip. The battery was a 5.6 volts.

Over-Crimped-connectors.webP

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Battery Management System

BMS.webP
BMS-rear.webP
Mod-on-BMS.webP

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Balance Board

Balance-board-1.webP
Balance-board-rear.webP

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MCU

MCU-STC8A4K60S2A12-28I-LQFP48.webP MCU Chipset:

https://jlcpcb.com/partdetail/STCMicro-STC8A4K60S2A12_28ILQFP48/C183043

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Power Supply

Victron-Charger.webP

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Test Setup:

Test-Setup-2.webP

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Glenn Lyons VK4PK
glenn@LyonsComputer.com.au
Ver:gnl20230711 - pre published v0.9